Services

PCB Assembly

Before we start to assemble, we need to collect all the things we need.

These are BOM list (which prefers to the component list here), pick&place file, stencil, a final product picture or 3D stimulation picture.

  • Qick Turn PCB Assembly
  • Turnkey PCBC Assembly
  • Partial Turn-Key PCB Assembly
  • PCB Prototype Assembly
  • Consignment Assembly
  • RoHs Compliant Lead-Free Assembly
  • No-RoHs Assembly
  • PCB Assembly
  • PCB Calculator

Making a PCB - PCB Manufacture step by step

01. IQC

We will check all the components for quality and quantity before we do the production.

02. Program

First engineer will transfer your pick&place file into a programmed file which can be read by the auto-assembly machine.

03. Feeding

The 3rd we will begin to fix all the components onto the Feeders, and fix the feeders onto the auto-assembly machine.

04. Print

The 4th step is to print the solder paste onto the PCB boards.

05. Assemble

The 5th step is to use auto-assembly machine to pick and place all the components onto the PCB boards.

06. Reflow

The 6th step is to put all the assembled boards into the Reflow to make the solder paste into solid status.

PCB manufacture process

07. OQC Check

The 7th step is to do the OQC inspection for all the boards after reflow.

08. DIP Pre-preparation

The 8th step is to pre-prepare all the DIP components, shape them into the status which we need for the final products.

09. Plugin

The 9th step is to plug all the DIP components into the boards.

10. Solder Waving

The 10th step is to put the boards with DIP components into the Solder Waving Machine.

11. Make Up Soldering

The 11th step is to check the boards and solder some special components which cannot pass the Solder Waving Machine onto the board.

12. Test

The 12th step is to check do visual or AOI inspection and then do some functional test if necessary.

13. Package

The 13th step is to package.

pcb  assembly manufacture process

PCBA Capability

Item Capability Item Capability
Solder Paste Printing Accuracy:,±0.025mm Wave Soldering Nitrogen source: external
Max. speed: 150mm/sec Speed: 5in² /sec (60FOV/sec)
PCB max. area: 400*310mm Temperature accuracy: ±1°C
PCB thickness: 0.2-6mm Lead free compatible
SMT Accuracy: ±0.03mm AOI Accuracy: ±0.0024mm
Speed: 0.17sec/pc Speed: 5in² /sec (60FOV/sec)
PCB max. area: 350*350mm PCB max. area:300*300mm
Available part: 0201 chip to 35*35mm Available component: 0201 chip and fine pitch
Accuracy: ±0.05mm X-ray Inspection  
Available part: 0402 chips to 14mm (H 12mm) BGA void(0.5mm distance between Ball)
Minimum SMD resistor and capacitor: 0201 Solderability inner shielding
Minimum BGA R-VTx: 0.15mm BGA Rework  
Nitrogen source: external Nitrogen source: NA
Reflow Soldering Nitrogen source: external PCB max. size: 350mm
PCB max. size: 400*330mm Temperature accuracy: ±1°C
Temperature accuracy: ±4°C Lead free compatible
Zones: 8  

PCBA Application

Our PCB Assembly served for many industies, such as Industry Control System, Military Products, Communication Product and so on. Below are several kinds of the industries we have served.

Military PCB Board Assembly

military PCB Board AssemblySpecifications

8 Layers, FR4, HDI, ENIG, Green Solder with White Silk Print, Size: 75.15mm*55.15mm, Cooper Thickness: 0.5/0.3 OZ, Board Thickness:  0.6mm

Simple Function Introduction

It can found a moving target from long distance and aim it automatically.

Products Markets

Laser aiming for Israel

Certification

UL/ROHAS/ISO9001/CE /TS16949

Types of Components

SMD/DIP Small 0201, 0.15pitch BGA

Difficulties

The corpper of pcb is not easy and it has 5% impedance tolerance.the tolerance of pcb size, 8 layer HDI, 2mil line.


Vehicle PCBA Project

Vehicle PCB AssemblySpecifications

4layers FR4 ENIG, Green Solder with White Silk Print, Size: 128.32mm*170.11mm, Cooper Thickness: 1OZ,  Board Thickness 1.6mm

Simple Function Introduction

This product is a battery control device. It is used for recharging the battery on trucks. It will help save energy while vehicle is stoping and it can rlease energy after engine restart.

Products Markets

It is mainly sell in Canada, and future it will sell to USA. It is good for environment that has very good market future.

Certification

UL/ROHAS/ISO9001/CE /TS16949

Difficulties

This pcba need high standard assembly ability as it is used for vehicle that need high quiality ensurance.

 

If you have related project about PCB and PCBA, you can contact us without any hesitate.

Emai:     support@jycircuitboard.com